Fachbereich 4 - Institut Mess- und Senstortechnik
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This experimental study demonstrates for the first time a solid-state circuitry and design for a simple compact copper coil (without an additional bulky permanent magnet or bulky electromagnet) as a contactless electromagnetic acoustic transducer (EMAT) for pulse echo operation at MHz frequencies. A pulsed ultrasound emission into a metallic test object is electromagnetically excited by
an intense MHz burst at up to 500 A through the 0.15 mm filaments of the transducer. Immediately thereafter, a smoother and quasi “DC-like” current of 100 A is applied for about 1 ms and allows an
echo detection. The ultrasonic pulse echo operation for a simple, compact, non-contacting copper coil is new. Application scenarios for compact transducer techniques include very narrow and
hostile environments, in which, e.g., quickly moving metal parts must be tested with only one, non-contacting ultrasound shot. The small transducer coil can be operated remotely with a cable
connection, separate from the much bulkier supply circuitry. Several options for more technical and fundamental progress are discussed.
Optimization of Encircling Eddy Current Sensors for Online Monitoring of Hot Rolled Round Steel Bars
(2014)
Modern manufacturing industries are continually working on quality enhancements for the hot rolling process of round products. One method for improving the finalisation of the rods is the implementation of an automatic size control system. As a result of these trends over the last few years, there has been an increasing demand for more accurate online measurements. Thus the reason for the research performed for this thesis. A particular challenge throughout this research was dealing with the temperature changes (up to 1200°C) from the in- and output of the fervent rolling stocks, and the effect this temperature changes had on the sensors. Furthermore, there is also high demand for developing fast and practical electronic measuring equipment, capable of measuring during high transport velocities (up to 120 m/s). The eddy current principle is just one of the very few methods available which can with-stand such harsh industrial environments. In fact, eddy current sensors are already being integrated into online monitoring tasks for hot rolling processes. The measurement uncertainty, however, is still considerably large for process control purposes. One reason for this lies within the ability for eddy current detectors to receive signals influenced by outward forces, i.e. forces dependent on its location, its geometry, the outside temperature and the material properties of a particular target. Thus the current accuracy for a cross-sectional area measurement, for example, is no higher than 1%. As a result, this thesis investigates the magnitude of all individual influential factors on the eddy current detectors, using model-based analysis techniques. The analytical model provides a solution for all rotationally symmetrical targets and the FEA model covers all of the other influencing parameters in a more time consuming manner. This thesis then provides different methods which are developed to separate the cross-sectional area measurement of a rod from all of the other influencing parameters. In addition, a material tracking approach for round products is developed. Two different kinds of prototypes, capable of measuring approximately 466 Tons of red-hot steel rods during the production process, are finally introduced in this thesis. The usefulness of the eddy current principle is validated by the provided field test results. The count accuracy for the identification of 2876 bars was found to be 99.93%, and the average measurement accuracy for the cross-sectional area experiments was reduced to ± 0.29 % when including all of the findings.
A Large and Quick Induction Field Scanner for Examining the Interior of Extended Objects or Humans
(2017)
This study describes the techniques and signal properties of a large, powerful, and linear-scanning 1.5 MHz induction field scanner. The mechanical system is capable of quickly reading the volume of relative large objects, e.g., a test person. The general approach mirrors Magnetic Induction Tomography (MIT), but the details differ considerably from currently-described MIT systems: the setup is asymmetrical, and it operates in gradiometric modalities, either with coaxial excitation with destructive interference or with a single excitation loop and tilted receivers. Following this approach, the primary signals were almost completely nulled, and test objects' real or imaginary imprint was obtained directly. The coaxial gradiometer appeared advantageous: exposure to strong fields was reduced due to destructive interference. Meanwhile, the signals included enhanced components at higher spatial frequencies, thereby obtaining a gradually improved capability for localization. For robust signals, the excitation field can be powered towards the rated limits of human exposure to time-varying magnetic fields. Repeated measurements assessed the important signal integrity, which is affected by the scanner´s imperfections, particularly any motions or respiratory changes in living beings during or between repeated scans. The currently achieved and overall figure of merit for artifacts was 58 dB for inanimate test objects and 44 dB for a test person. Both numbers should be understood as worst case levels: a repeated scan with intermediate breathing and drift/dislocations requires 50 seconds, whereas a single measurement (with respiratory arrest) takes only about 5 seconds.
Die steigenden Anforderungen an den Umweltschutz bei möglichst niedrigen Kosten betreffen auch die öffentlichen Kanalnetze und Kläranlagen. Speziell die Kanalnetze sind über Jahrzehnte gewachsen, ohne dass kostengünstig eine genaue Bilanz ihrer Leistungsfähigkeit bis in ihre Segmente möglich war. Es fehlte vor allem in kleineren Systemen an Messwerten für die Transportmengen in Abhängigkeit der Witterung zur Beurteilung des Transportverhaltens der Einzelsegmente. Erst diese Messwerte ermöglichen eine mathematische Modellbildung mit Parametrierung und damit Ansätze für eine Optimierung. In diesem Beitrag wird der Prototyp eines neuartigen Sensors vorgestellt, der die gleichzeitige, kostengünstige und zeitbegrenzte Erfassung der Abwasserströme an verschiedenen Punkten im Kanalnetz ermöglichen soll. Die im Abwasserstrom befindlichen Teile des Sensors sind preiswerte mechanische Komponenten, die kostengünstig und einfach zu ersetzen sind. Die Erfassung der Strömungsgeschwindigkeit und der durchströmten Querschnittsfläche erfolgt mit Hilfe der sich an einem Störkörper einstellenden Druckverhältnisse.
In modernen Prüffeldern zur Warenendkontrolle dienen halbleitergesteuerte Frequenzumformer zur Einstellung der Drehzahl. Diese Systeme verursachen erhebliche Störungen der Strom- und Spannungssignale. Aus diesen Signalen müssen alle elektrischen Kenngrößen berechnet werden. Eine besondere Bedeutung haben dabei die Frequenz und Phasenlage. In diesem Beitrag wird ein mathematischer Algorithmus vorgestellt, der zur Berechnung von Frequenz und Phasenlage bei guter Unterdrückung dieser Störungen eingesetzt werden kann.
Im vorliegenden Beitrag wird das Phasen-Differenz-Verfahren zur Frequenzmessung der durch Rauschen gestörten Signale vorgestellt. Es wird gezeigt, dass Frequenzausreißer bei Anwendungen dieses Verfahrens entstehen, auch wenn das Signal-zu-Rausch-Verhältnis ausreichend groß ist. Die Ursachen der Frequenzausreißer werden analysiert. Zur Korrektur wird ein Lösungsansatz vorgeschlagen. Im Vergleich mit anderen Verfahren kann das verbesserte Phasen-Differenz-Verfahren die Frequenz der durch Rauschen gestörten Signale mit größerer Genauigkeit und vertretbarem Rechenaufwand berechnen.
Efficient photoluminescence (PL) spectra from GaN and InGaN layers at temperatures up to 1100 K are observed with low noise floor and high dynamic resolution. A number of detailed spectral features in the PL can be directly linked to physical properties of the epitaxial grown layer. The method is suggested as an in situ monitoring tool during epitaxy of nitride LED and laser structures. Layer properties like thickness, band gap or film temperature distribution are feasible.
Electro-magnetic acoustic transducers (EMATs) are intended as non-contact and non-destructive ultrasound transducers for metallic material. The transmitted intensities from EMATS are modest, particularly at notable lift off distances. Some time ago a concept for a “coil only EMAT” was presented, without static magnetic field. In this contribution, such compact “coil only EMATs” with effective areas of 1–5 cm2 were driven to excessive power levels at MHz frequencies, using pulsed power technologies. RF induction currents of 10 kA and tens of Megawatts are applied. With increasing power the electroacoustic conversion efficiency also increases. The total effect is of second order or quadratic, therefore non-linear and progressive, and yields strong ultrasound signals up to kW/cm2 at MHz frequencies in the metal. Even at considerable lift off distances (cm) the ultrasound can be readily detected. Test materials are aluminum, ferromagnetic steel and stainless steel (non-ferromagnetic). Thereby, most metal types are represented. The technique is compared experimentally with other non-contact methods: laser pulse induced ultrasound and spark induced ultrasound, both damaging to the test object’s surface. At small lift off distances, the intensity from this EMAT concept clearly outperforms the laser pulses or heavy spark impacts.
In this work we report the first quasi-continuous in-situ photoluminescence study of growing InGaN LED structures inside an industrial-grade metal-organic vapor phase epitaxy (MOVPE) reactor at growth temperature. The photoluminescence spectra contain information about temperature, thickness and composition of the epitaxial layers. Furthermore, the in-situ spectra – even at an early stage of the growth of the active region – can be used to predict the photoluminescence emission wavelength of the structure at room temperature. In this study an accuracy of this predicted wavelength in the range of ± 1.3 nm (2σ) is demonstrated. This technique thus appears suitable for closed-loop control of the emission wavelength of InGaN LEDs already during growth.
A simple copper coil without a voluminous stationary magnet can be utilized as a non-contacting transmitter and as a detector for ultrasonic vibrations in metals. Advantages of such compact EMATs without (electro-)magnet might be: applications in critical environments (hot, narrow, presence of iron filings…), potentially superior fields (then improved ultrasound transmission and more sensitive ultrasound detection).
The induction field of an EMAT strongly influences ultrasound transduction in the nearby metal. Herein, a simplified analytical method for field description at high liftoff is presented. Within certain limitations this method reasonably describes magnetic fields (and resulting eddy currents, inductances, Lorentz forces, acoustic pressures) of even complex coil arrangements. The methods can be adapted to conventional EMATS with a separate stationary magnet.
Increased distances (liftoff) are challenging and technically relevant, and this practical question is addressed: with limited electrical power and given free space between transducer and target metal, what would be the most efficient geometry of a circular coil? Furthermore, more complex coil geometries (“butterfly coil”) with a concentrated field and relatively higher reach are briefly investigated.