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Methods of red-hot rod shape testing require a robust non-contact measurement principle as a touch point could lead to damages to the rod and the detection unit. Therefore a new basic approach based on high frequency eddy current (HFEC) has been investigated. Due to the robustness and the ability to determine the rod shape even above the Curie temperature this principle is especially well suited and can be implemented in the production process directly. The first automatic measurement setup was successfully developed with promising results. Hereby a defect of ovality was detected with a parallel RLC-oscillator. The capacity of this RLC-oscillator is constant whereas the inductance is the measurement part that varies due to eddy current interactions with the rod.
For the rod shape measurement of hot rolled round steel bars (rods) the high frequency eddy current method is especially well suited as it requires no contact point and is not limited to below the Curie temperature. Defects of the rod's shape can be detected by measuring the impedance spectrum of the RLC-oscillator. In the first laboratory setup an Agilent impedance analyser was used for initial tests. Nevertheless, this setup cannot be applied in a steel plant due to the difficult environmental conditions. Hence, a vector network analyser for passive impedance measurement that is applicable in these surroundings was developed.
Fat content of liver is an essential parameter to decide whether a liver is suitable for transplantation or not. The determination of fat content is often challenging and usually there is not enough time to bring a specimen to a pathologic laboratory. That is why transplantation clinics need a technique to measure the fat content of a graft. In this paper the theoretical basics and an existing laboratory setup are presented.
Process diagnosis is an important method for improving product quality in rolling mills. In addition, the measurement of process variables such as roll gap, cross-sectional area, velocity, and volume flow of the material during production enables the implementation of model-based control concepts to improve product quality. The non-contact speed measurement of hot wire and bar is still a big challenge due to the rough environmental conditions and is solved mainly with optical measuring methods in production. The alternative measurement principle with eddy current sensors presented in this paper enables velocity measurement at locations in a rolling mill where optical measurement methods are not suitable.
Process Monitoring in Steel-Mills using Impedance Analysis: VNA Improvement for Data Acquisition
(2017)
The process automation extends over every manufacturing step of a product in the steel-mill to increase the quality, quantity and energy efficiency. The product dimensions are an important part of the quality control; these must maintain the specified tolerances. Additional to the cross-sectional-area, the measured data contains much more information about the manufacturing process, e.g. eccentricity, condition of the rolls and defects of the rod. For analyzing the measured data and to gather more information about the manufacturing process it is necessary to increase the speed of the data acquisition by performing some modifications of the VNA, e.g. faster analog to digital converter and microcontroller, improved firmware and optimized values of the passive electrical components for faster time constants and transient responses.
Rolling mills are continually improved and opti-mized by implementing innovative technology to decrease costs and scrap. Despite of the progressive automation and experience, some important process parameters can still not be determined with sufficient accuracy. As part of the research project PIREF, the velocity of the hot rolled rod shall be measured by using im-pedance analysis to estimate the volumetric flow rate of the mate-rial. For a high accuracy measurement of the impedance, a pow-erful VNA is used. To minimize errors in the measurement, caused by e.g. temperature drift, a correction of the measurement fre-quency is needed. This must be achieved without recalibration of the VNA to avoid faulty behavior of the online control. To solve this problem, an approach based on a polynomial regression is presented in this work.
The development of innovative measuring technology for process optimization in hot rolling mills becomes more and more relevant because of increasing demands on product quality. Measurement technology for high-resolution non-contact cross-sectional area measurement has shown that the variation in cross-sectional area contains information about the rolling process. This information can be used for the development of new measurement devices and analytical methods for process optimization. The harsh environmental conditions and strict safety regulations result in great effort when implementing a new sensor prototype in hot rolling mills. For this reason, this work presents a mechatronic test stand that can simulate the cross-sectional area variation under laboratory conditions realistically.
Influencing Parameters on Measuring the Cross-Section Area of Hot Rolled Rods in Steel Industries
(2014)
Wirbelstromsensoren sind in der industriellen Messtechnik stark verbreitet. Insbesondere bei der Herstellung warmgewalzter Halbzeuge können sie durch ihre Robustheit gegenüber Wasserdampf und hohen Walzguttemperaturen überzeugen. Ein noch offenes Feld ist die In-Situ‐Detektion von Rissen im Draht während des Walzprozesses bei Walzgeschwindigkeiten bis zu 100 m/s und Materialtemperaturen bis zu 1200 ℃. Im Folgenden soll mittels der Finiten-Elemente-Analyse untersucht werden, wie sich Längsrisse im Draht auf Oberflächenströme und damit auf deren magnetische Flussdichte auswirken. Ziel ist es, Aussagen über den Einfluss verschiedener Rissbreiten und Risstiefen auf die magnetische Flussdichte zu machen und so einen möglichen Effekt auf einen Wirbelstromsensor untersuchen zu können.
Untersuchung des Einflusses von Längsrissen in Drähten auf die Impedanz eines Wirbelstromsensors
(2012)
In modernen Prüffeldern zur Warenendkontrolle dienen halbleitergesteuerte Frequenzumformer zur Einstellung der Drehzahl. Diese Systeme verursachen erhebliche Störungen der Strom- und Spannungssignale. Aus diesen Signalen müssen alle elektrischen Kenngrößen berechnet werden. Eine besondere Bedeutung haben dabei die Frequenz und Phasenlage. In diesem Beitrag wird ein mathematischer Algorithmus vorgestellt, der zur Berechnung von Frequenz und Phasenlage bei guter Unterdrückung dieser Störungen eingesetzt werden kann.
The harmonic and interharmonic analysis recommendations are contained in the latest International Electrotechnical Commission (IEC) standards on power quality. Measurement and analysis experiences have shown that great difficulties arise in the interharmonics detection and measurement with acceptable levels of accuracy. In this paper, the spectral leakage problems of the discrete Fourier transform due to synchronization errors of interharmonics are analyzed. The time-domain averaging is investigated for the processing of harmonics in the framework of the IEC standards. A difference filter is proposed to detect interharmonics and can be compatible with the IEC standards. Simulations and the field results show the usefulness of the proposed methods.
The transurethral resection (TUR) is a standard technique in urological treatment procedures. Both, monopolar and bipolar electrosurgical systems, are used for TUR. Whereas electrical and physical processes in surgery surroundings are well understood for monopolar systems, there is no sufficient data base for the assessment of the processes with the use of bipolar systems. In this context a multi-electrode measuring system was developed to visualize the spatial potential distribution around bipolar electrosurgical devices as a first step to risk analysis. To simulate the anatomic surroundings of a transurethral surgery a cylinder filled with isotonic saline solution was used as a complexity reduced experimental environment.
The transurethral resection (TUR) is a standard technique in urological treatment procedures. Both, monopolar and bipolar electrosurgical systems, are used for TUR. Whereas electrical and physical processes in surgery surroundings are well understood for monopolar systems, there is no sufficient data base for the assessment of the processes with the use of bipolar systems. In this context a multi-electrode measuring system was developed to visualize the spatial potential distribution around bipolar electrosurgical devices as a first step to risk analysis. To simulate the anatomic surroundings of a transurethral surgery a cylinder filled with isotonic saline solution is used as a complexity reduced experimental environment. Investigations about time stability and a qualitative assessment of the experimental set-up show deviations of measured values less than 5%. This is sufficient for further analysis of calculated power loss density distributions based on measured potential distributions. The spatial potential distribution around a bipolar devices is presented by horizontal and vertical sections through the experimental environment.