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Process diagnosis is an important method for improving product quality in rolling mills. In addition, the measurement of process variables such as roll gap, cross-sectional area, velocity, and volume flow of the material during production enables the implementation of model-based control concepts to improve product quality. The non-contact speed measurement of hot wire and bar is still a big challenge due to the rough environmental conditions and is solved mainly with optical measuring methods in production. The alternative measurement principle with eddy current sensors presented in this paper enables velocity measurement at locations in a rolling mill where optical measurement methods are not suitable.
Process Monitoring in Steel-Mills using Impedance Analysis: VNA Improvement for Data Acquisition
(2017)
The process automation extends over every manufacturing step of a product in the steel-mill to increase the quality, quantity and energy efficiency. The product dimensions are an important part of the quality control; these must maintain the specified tolerances. Additional to the cross-sectional-area, the measured data contains much more information about the manufacturing process, e.g. eccentricity, condition of the rolls and defects of the rod. For analyzing the measured data and to gather more information about the manufacturing process it is necessary to increase the speed of the data acquisition by performing some modifications of the VNA, e.g. faster analog to digital converter and microcontroller, improved firmware and optimized values of the passive electrical components for faster time constants and transient responses.
Rolling mills are continually improved and opti-mized by implementing innovative technology to decrease costs and scrap. Despite of the progressive automation and experience, some important process parameters can still not be determined with sufficient accuracy. As part of the research project PIREF, the velocity of the hot rolled rod shall be measured by using im-pedance analysis to estimate the volumetric flow rate of the mate-rial. For a high accuracy measurement of the impedance, a pow-erful VNA is used. To minimize errors in the measurement, caused by e.g. temperature drift, a correction of the measurement fre-quency is needed. This must be achieved without recalibration of the VNA to avoid faulty behavior of the online control. To solve this problem, an approach based on a polynomial regression is presented in this work.
The development of innovative measuring technology for process optimization in hot rolling mills becomes more and more relevant because of increasing demands on product quality. Measurement technology for high-resolution non-contact cross-sectional area measurement has shown that the variation in cross-sectional area contains information about the rolling process. This information can be used for the development of new measurement devices and analytical methods for process optimization. The harsh environmental conditions and strict safety regulations result in great effort when implementing a new sensor prototype in hot rolling mills. For this reason, this work presents a mechatronic test stand that can simulate the cross-sectional area variation under laboratory conditions realistically.
Influencing Parameters on Measuring the Cross-Section Area of Hot Rolled Rods in Steel Industries
(2014)
Wirbelstromsensoren sind in der industriellen Messtechnik stark verbreitet. Insbesondere bei der Herstellung warmgewalzter Halbzeuge können sie durch ihre Robustheit gegenüber Wasserdampf und hohen Walzguttemperaturen überzeugen. Ein noch offenes Feld ist die In-Situ‐Detektion von Rissen im Draht während des Walzprozesses bei Walzgeschwindigkeiten bis zu 100 m/s und Materialtemperaturen bis zu 1200 ℃. Im Folgenden soll mittels der Finiten-Elemente-Analyse untersucht werden, wie sich Längsrisse im Draht auf Oberflächenströme und damit auf deren magnetische Flussdichte auswirken. Ziel ist es, Aussagen über den Einfluss verschiedener Rissbreiten und Risstiefen auf die magnetische Flussdichte zu machen und so einen möglichen Effekt auf einen Wirbelstromsensor untersuchen zu können.
The transurethral resection (TUR) is a standard technique in urological treatment procedures. Both, monopolar and bipolar electrosurgical systems, are used for TUR. Whereas electrical and physical processes in surgery surroundings are well understood for monopolar systems, there is no sufficient data base for the assessment of the processes with the use of bipolar systems. In this context a multi-electrode measuring system was developed to visualize the spatial potential distribution around bipolar electrosurgical devices as a first step to risk analysis. To simulate the anatomic surroundings of a transurethral surgery a cylinder filled with isotonic saline solution was used as a complexity reduced experimental environment.
The transurethral resection (TUR) is a standard technique in urological treatment procedures. Both, monopolar and bipolar electrosurgical systems, are used for TUR. Whereas electrical and physical processes in surgery surroundings are well understood for monopolar systems, there is no sufficient data base for the assessment of the processes with the use of bipolar systems. In this context a multi-electrode measuring system was developed to visualize the spatial potential distribution around bipolar electrosurgical devices as a first step to risk analysis. To simulate the anatomic surroundings of a transurethral surgery a cylinder filled with isotonic saline solution is used as a complexity reduced experimental environment. Investigations about time stability and a qualitative assessment of the experimental set-up show deviations of measured values less than 5%. This is sufficient for further analysis of calculated power loss density distributions based on measured potential distributions. The spatial potential distribution around a bipolar devices is presented by horizontal and vertical sections through the experimental environment.
Die transurethrale Resektion der Prostata (TUR-P) ist der Gold Standard für die endoskopisch-chirurgische Behandlung der Benignen Prostatahyperplasie (BPH). Unbekannt ist jedoch, ob bei der bipolaren TUR-P die Möglichkeit von elektrothermischen Verletzung von benachbartem nichtopertiertem Gewebe besteht. Grund hierfür könnten höhere Ausgangsleistungen der Chirurgie-Generatoren sein. Deshalb werden experimentell gemessene Werte der räumlichen Verlustleistungsdichte um ein bipolares Resektoskop als Quellterm für die Berechnung der Temperaturänderung im operationsnahen Gewebe verwendet. Die Temperaturberechnung basiert auf der numerischen Lösung der Wärmeleitungsgleichung nach Penne. Für die gewählten Randbedingungen und Eingabeparameter sind keine signifikanten Temperaturerhöhungen im Berechnungsgebiet am proximalen Ende des Resektoskop-Schaftes festzustellen. Um ein umfassendes Verständnis zu gewinnen sollen weiterführende Untersuchungen mit einer Variation der Randbedingungen und Eingabeparameter durchgeführt werden