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Electro-magnetic acoustic transducers (EMATs) are intended as non-contact and non-destructive ultrasound transducers for metallic material. The transmitted intensities from EMATS are modest, particularly at notable lift off distances. Some time ago a concept for a “coil only EMAT” was presented, without static magnetic field. In this contribution, such compact “coil only EMATs” with effective areas of 1–5 cm2 were driven to excessive power levels at MHz frequencies, using pulsed power technologies. RF induction currents of 10 kA and tens of Megawatts are applied. With increasing power the electroacoustic conversion efficiency also increases. The total effect is of second order or quadratic, therefore non-linear and progressive, and yields strong ultrasound signals up to kW/cm2 at MHz frequencies in the metal. Even at considerable lift off distances (cm) the ultrasound can be readily detected. Test materials are aluminum, ferromagnetic steel and stainless steel (non-ferromagnetic). Thereby, most metal types are represented. The technique is compared experimentally with other non-contact methods: laser pulse induced ultrasound and spark induced ultrasound, both damaging to the test object’s surface. At small lift off distances, the intensity from this EMAT concept clearly outperforms the laser pulses or heavy spark impacts.
Influencing Parameters on Measuring the Cross-Section Area of Hot Rolled Rods in Steel Industries
(2014)
The detection of soil erosion processes in dams, hydraulic heave failure or corrosion processes of reinforcing steel in concrete are a small selection of measuring applications in civil engineering where the impedance analysis can be used to determine the measurand. Those measuring applications are having high requirements for the measuring hardware. For example a common interface for fast data exchange, high resolution, independent functionality and easy customizability to suit the measuring application. For that reason, a well-known application for steel-mill process monitoring can be used as a development platform. This hardware platform is based on a vector network analyzer and is meeting the requirements mainly. However, a couple of modifications has to be made, like replacing the ADC for a higher sample rate, Ethernet for easy and fast data exchange and the microcontroller for more calculation power.
Untersuchung des Einflusses von Längsrissen in Drähten auf die Impedanz eines Wirbelstromsensors
(2012)
Wirbelstromsensoren sind in der industriellen Messtechnik stark verbreitet. Insbesondere bei der Herstellung warmgewalzter Halbzeuge können sie durch ihre Robustheit gegenüber Wasserdampf und hohen Walzguttemperaturen überzeugen. Ein noch offenes Feld ist die In-Situ‐Detektion von Rissen im Draht während des Walzprozesses bei Walzgeschwindigkeiten bis zu 100 m/s und Materialtemperaturen bis zu 1200 ℃. Im Folgenden soll mittels der Finiten-Elemente-Analyse untersucht werden, wie sich Längsrisse im Draht auf Oberflächenströme und damit auf deren magnetische Flussdichte auswirken. Ziel ist es, Aussagen über den Einfluss verschiedener Rissbreiten und Risstiefen auf die magnetische Flussdichte zu machen und so einen möglichen Effekt auf einen Wirbelstromsensor untersuchen zu können.