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Die steigenden Anforderungen an den Umweltschutz bei möglichst niedrigen Kosten betreffen auch die öffentlichen Kanalnetze und Kläranlagen. Speziell die Kanalnetze sind über Jahrzehnte gewachsen, ohne dass kostengünstig eine genaue Bilanz ihrer Leistungsfähigkeit bis in ihre Segmente möglich war. Es fehlte vor allem in kleineren Systemen an Messwerten für die Transportmengen in Abhängigkeit der Witterung zur Beurteilung des Transportverhaltens der Einzelsegmente. Erst diese Messwerte ermöglichen eine mathematische Modellbildung mit Parametrierung und damit Ansätze für eine Optimierung. In diesem Beitrag wird der Prototyp eines neuartigen Sensors vorgestellt, der die gleichzeitige, kostengünstige und zeitbegrenzte Erfassung der Abwasserströme an verschiedenen Punkten im Kanalnetz ermöglichen soll. Die im Abwasserstrom befindlichen Teile des Sensors sind preiswerte mechanische Komponenten, die kostengünstig und einfach zu ersetzen sind. Die Erfassung der Strömungsgeschwindigkeit und der durchströmten Querschnittsfläche erfolgt mit Hilfe der sich an einem Störkörper einstellenden Druckverhältnisse.
Quality and dimensional accuracy of hot rolled steel rods depend on several process parameters. In fact many of these crucial parameters are not be sufficiently determined yet. By improving automation and process control costs and scrap of production can be decreased. As part of the research project PIREF, one of these parameters – the roll gap – is under investigation beside other topics. Before starting rolling, the roll gap is typically set to a fixed value according to the planed dimensions of the product, but the forces during the rolling of the rod cause an enlargement of the roll gap. In which way the rolls change their position and form shall be examined in our research project. Therefore a first experimental setup has been built up to determine the change in position of the rolls under applied force. This is realized by a pot core coil as sensor using impedance analysis. The first results are presented in this work as a proof-of-principle.
Im vorliegenden Beitrag wird das Phasen-Differenz-Verfahren zur Frequenzmessung der durch Rauschen gestörten Signale vorgestellt. Es wird gezeigt, dass Frequenzausreißer bei Anwendungen dieses Verfahrens entstehen, auch wenn das Signal-zu-Rausch-Verhältnis ausreichend groß ist. Die Ursachen der Frequenzausreißer werden analysiert. Zur Korrektur wird ein Lösungsansatz vorgeschlagen. Im Vergleich mit anderen Verfahren kann das verbesserte Phasen-Differenz-Verfahren die Frequenz der durch Rauschen gestörten Signale mit größerer Genauigkeit und vertretbarem Rechenaufwand berechnen.
In modernen Prüffeldern zur Warenendkontrolle dienen halbleitergesteuerte Frequenzumformer zur Einstellung der Drehzahl. Diese Systeme verursachen erhebliche Störungen der Strom- und Spannungssignale. Aus diesen Signalen müssen alle elektrischen Kenngrößen berechnet werden. Eine besondere Bedeutung haben dabei die Frequenz und Phasenlage. In diesem Beitrag wird ein mathematischer Algorithmus vorgestellt, der zur Berechnung von Frequenz und Phasenlage bei guter Unterdrückung dieser Störungen eingesetzt werden kann.
Mobile Walzenmesstechnik
(2003)
The transurethral resection (TUR) is a standard technique in urological treatment procedures. Both, monopolar and bipolar electrosurgical systems, are used for TUR. Whereas electrical and physical processes in surgery surroundings are well understood for monopolar systems, there is no sufficient data base for the assessment of the processes with the use of bipolar systems. In this context a multi-electrode measuring system was developed to visualize the spatial potential distribution around bipolar electrosurgical devices as a first step to risk analysis. To simulate the anatomic surroundings of a transurethral surgery a cylinder filled with isotonic saline solution was used as a complexity reduced experimental environment.
The development of innovative measuring technology for process optimization in hot rolling mills becomes more and more relevant because of increasing demands on product quality. Measurement technology for high-resolution non-contact cross-sectional area measurement has shown that the variation in cross-sectional area contains information about the rolling process. This information can be used for the development of new measurement devices and analytical methods for process optimization. The harsh environmental conditions and strict safety regulations result in great effort when implementing a new sensor prototype in hot rolling mills. For this reason, this work presents a mechatronic test stand that can simulate the cross-sectional area variation under laboratory conditions realistically.
To analyze the electric field around bipolar resectoscopes, used in urology, in terms of reasons for late complications after a surgical treatment a flexible multielectrode system was developed to measure the 3-D potential distribution. A high spatial resolution is achieved with the least possible individual measurements under the conditions of a quasi-static electric field. A flexible arrangement and positioning of the measuring points in the vertical direction of the experimental environment enable an adjustable spatial resolution and the selection of the region of interest. The existing influence of the multielectrode system on the measuring results is described and a correction method is presented to achieve significant results. Thus, the multielectrode system is usable for a comparative study of bipolar resectoscopes varying in the arrangement of resection and return electrode.
Process diagnosis is an important method for improving product quality in rolling mills. In addition, the measurement of process variables such as roll gap, cross-sectional area, velocity, and volume flow of the material during production enables the implementation of model-based control concepts to improve product quality. The non-contact speed measurement of hot wire and bar is still a big challenge due to the rough environmental conditions and is solved mainly with optical measuring methods in production. The alternative measurement principle with eddy current sensors presented in this paper enables velocity measurement at locations in a rolling mill where optical measurement methods are not suitable.
In the field of magnetic inductance tomography,
signal processing is a real challenge. This is due to the divergent
nature of magnetic fields. The sensitivity, i.e. the change in the
receiving signal by means of an electrically conductive sample
in a measuring volume depends strongly on the positioning
of the sample. Objects that are located near the transmitting
or receiving coils are very well locatable, where objects in
larger distance are hard to detect. In this paper an approach
is presented that improves the topology of the magnetic fields
in the ”magnetic induction tomography” (MIT) by changing
geometric constructions and current patterns of coils so far,
as to allow a sharper localization of objects within the space.
The aim is to level the distribution of the sensitivity in the
measuring volume, so that electrically conductive objects with
a larger distance between transmitting and receiving unit can
be detected with almost the same signal intensity as objects
close to the transmitting and receiving unit. The simulation tool
Comsolic is used for the geometric modeling making a finite
element analysis (FEA). The subsequent signal processing and
analysis of the simulation results are implemented in Matlabic .
Within this FEA the coil geometries and current patterns are
changed numerically, so that the minimum object size, that is
still detectable, is, compared to the known MIT, reduced and the
sensitivity of the system is improved. To validate the simulation in
Comsolic , first simulation results are compared with analytical
models and analyses.
For the rod shape measurement of hot rolled round steel bars (rods) the high frequency eddy current method is especially well suited as it requires no contact point and is not limited to below the Curie temperature. Defects of the rod's shape can be detected by measuring the impedance spectrum of the RLC-oscillator. In the first laboratory setup an Agilent impedance analyser was used for initial tests. Nevertheless, this setup cannot be applied in a steel plant due to the difficult environmental conditions. Hence, a vector network analyser for passive impedance measurement that is applicable in these surroundings was developed.
Process Monitoring in Steel-Mills using Impedance Analysis: VNA Improvement for Data Acquisition
(2017)
The process automation extends over every manufacturing step of a product in the steel-mill to increase the quality, quantity and energy efficiency. The product dimensions are an important part of the quality control; these must maintain the specified tolerances. Additional to the cross-sectional-area, the measured data contains much more information about the manufacturing process, e.g. eccentricity, condition of the rolls and defects of the rod. For analyzing the measured data and to gather more information about the manufacturing process it is necessary to increase the speed of the data acquisition by performing some modifications of the VNA, e.g. faster analog to digital converter and microcontroller, improved firmware and optimized values of the passive electrical components for faster time constants and transient responses.
Die transurethrale Resektion der Prostata (TUR-P) ist der Gold Standard für die endoskopisch-chirurgische Behandlung der Benignen Prostatahyperplasie (BPH). Unbekannt ist jedoch, ob bei der bipolaren TUR-P die Möglichkeit von elektrothermischen Verletzung von benachbar-
tem nichtopertiertem Gewebe besteht. Grund hierfür könnten höhere Ausgangsleistungen der Chirurgie-Generatoren sein. Deshalb werden experimentell gemessene Werte der räumlichen Verlustleistungsdichte um ein bipolares Resektoskop als Quellterm für die Berechnung der Temperaturänderung im operationsnahen Gewebe verwendet. Die Temperaturberechnung basiert auf der numerischen Lösung der Wärmeleitungsgleichung nach Penne. Für die gewählten Randbedingungen und Eingabeparameter sind keine signifikanten Temperaturerhöhungen im Berechnungsgebiet am proximalen Ende des Resektoskop-Schaftes festzustellen. Um ein umfassendes Verständnis zu gewinnen sollen weiterführende Untersuchungen mit einer Variation der Randbedingungen und Eingabeparameter durchgeführt werden.
Methods of red-hot rod shape testing require a robust non-contact measurement principle as a touch point could lead to damages to the rod and the detection unit. Therefore a new basic approach based on high frequency eddy current (HFEC) has been investigated. Due to the robustness and the ability to determine the rod shape even above the Curie temperature this principle is especially well suited and can be implemented in the production process directly. The first automatic measurement setup was successfully developed with promising results. Hereby a defect of ovality was detected with a parallel RLC-oscillator. The capacity of this RLC-oscillator is constant whereas the inductance is the measurement part that varies due to eddy current interactions with the rod.