621.3 Elektrotechnik, Elektronik
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Die folgende Bachelorarbeit analysiert und wertet die Messdaten eines Niederschlagsensors aus, der auf dem induktiven Wirbelstromprinzip aufbaut. Der Sensor wird an der Hochschule Ruhr West im Institut für Mess- und Sensortechnik entwickelt. Er soll nach erfolgreicher Konfiguration die Niederschlagsintensität und die Tropfengröße über die Resonanzfrequenz der Spule ausgeben können. Um dieses Ziel zu erreichen, gibt die Bachelorarbeit eine Einschätzung, inwieweit das System für eine Niederschlagserfassung geeignet ist und welche Verbesserungen vorgenommen werden können. Dazu wurden die Messdaten in einer Regenkammer der Firma Lambrecht meteo GmbH erfasst. Für die Versuche wurden zwei Flachspulen mit Resonanzfrequenzen von 1,7 MHz und 8 MHz nacheinander ausgewertet. Die resultierenden Messdaten werden sowohl im Zeit- als auch im Frequenzbereich auf Verhaltensmuster und Kennwerte untersucht. Aus den Ergebnissen geht hervor, dass der Sensor aufgrund von äußeren Einflüssen und inneren Verhaltensweisen keine signifikante Antwort auf den Niederschlag ausgibt, um die Niederschlagsintensität und die Tropfengröße zu ermitteln. Dennoch zeigt sich, dass die Resonanzfrequenz der Spulen gegensätzliche Reaktionen hervorruft. Die Spule mit der Resonanzfrequenz von 1,7 MHz reagiert deutlich unempfindlicher auf äußere Einflüsse wie parasitäre Kapazitäten. Allerdings werden nur Regentropfeneinschläge bei hohen Niederschlagsmengen deutlich erkannt. Die Spule mit der Resonanzfrequenz von 8 MHz hingegen zeigt ein empfindlicheres Verhalten auf äußere Einflüsse. Zur Optimierung des Niederschlagssensors, muss dieser konfiguriert werden, damit er äußeren Einflüssen robust entgegenwirkt und den Niederschlag sensibel genug detektiert. Zudem müssen Ausreißer, die in der Frequenzanalyse entdeckt wurden und von den inneren Verhaltensweisen stammen, entfernt werden.
The development of innovative measuring technology for process optimization in hot rolling mills becomes more and more relevant because of increasing demands on product quality. Measurement technology for high-resolution non-contact cross-sectional area measurement has shown that the variation in cross-sectional area contains information about the rolling process. This information can be used for the development of new measurement devices and analytical methods for process optimization. The harsh environmental conditions and strict safety regulations result in great effort when implementing a new sensor prototype in hot rolling mills. For this reason, this work presents a mechatronic test stand that can simulate the cross-sectional area variation under laboratory conditions realistically.
Process diagnosis is an important method for improving product quality in rolling mills. In addition, the measurement of process variables such as roll gap, cross-sectional area, velocity, and volume flow of the material during production enables the implementation of model-based control concepts to improve product quality. The non-contact speed measurement of hot wire and bar is still a big challenge due to the rough environmental conditions and is solved mainly with optical measuring methods in production. The alternative measurement principle with eddy current sensors presented in this paper enables velocity measurement at locations in a rolling mill where optical measurement methods are not suitable.
Velocity Approximation of Hot Steel Rods Using Frequency Spectroscopy of the Cross-Section Area
(2019)
In this work, an approach for velocity approximation of hot steel rods based on frequency spectroscopy is presented. For this purpose, a sensor already implemented in a rolling mill for measuring the cross-sectional area of the rolling stock is used to obtain information about the velocity of the hot rods. Moreover, the effect of forward slip is briefly discussed.
In the field of producing hot-rolled steel bars and wires, hot rolling mills are incomplete or barely equipped with measuring technology for recording relevant process parameters. Therefore, there is a big potential to increase product quality and to decrease costs and scrap by improving process control establishing new sensor systems. One of these crucial parameters is the roll gap,which is investigated as part of the research project PIREF. In this paper an experimental setup for examining the roll gap during a rolling process is presented and based on these results different sensor arrangements are discussed.
Photolumineszenz (PL) aus Halbleiterstrukturen liefert Informationen bezüglich verschiedener Materialparameter wie z.B. Bandlücke, Schichtdicke sowie Temperatur. PL-Messungen werden klassischerweise erst ex situ und somit nach dem Produktionsprozess vorgenommen. Wird eine derartige PL-Messung während der Epitaxie einer Halbleiterstruktur und den damit verbundenen hohen Wachstumstemperaturen durchgeführt, erlaubt dies eine quasi-kontinuierliche In-situ-Charakterisierung der optoelektronischen Eigenschaften dieser Struktur zum frühestmöglichen Zeitpunkt, also noch in der Produktionsphase. Hierdurch wird eine In-situ-Optimierung der Prozessparameter ermöglicht, welche bei einer Ex-situ-Messung nicht gegeben ist. Die vorliegende Arbeit beschreibt zunächst theoretisch und dann anhand praktischer Messungen an industrienahen Epitaxie-Anlagen erstmals eine quasi-kontinuierliche In-situ-PL-Messung am Beispiel von wachsenden Nitrid-Halbleiterstrukturen. Über zeitaufgelöste PL-Messungen wird ein temperaturabhängiger Quenching-Mechanismus bei Gallium-Nitrid (GaN) und Indium-Gallium-Nitrid (InGaN) aufgezeigt, welcher den Einsatz von gepulsten Lasern als PL-Anregungsquelle bei hohen Wachstumstemperaturen einer Epitaxie erforderlich macht. Mit In-situ-PL-Messungen können hierdurch erstmals verschiedene Parameter einer gerade wachsenden Halbleiterschicht charakterisiert werden. Neben der Bestimmung der Temperatur und der Schichtdicke einer wachsenden, auf InGaN basierten LED-Struktur wird auch die Möglichkeit demonstriert, in einem frühen Stadium des Wachstums einer LED-Struktur ihre spätere Emissionswellenlänge bei Raumtemperatur vorherzusagen, und dies mit einer Genauigkeit von ± 1,3 nm (2σ). Diese Arbeit zeigt somit neben den industriell etablierten Messtechniken, wie z.B. pyrometrische Verfahren, eine weitere Möglichkeit zur Prozessüberwachung einer Epitaxie auf.
Quality and dimensional accuracy of hot rolled steel rods depend on several process parameters. In fact many of these crucial parameters are not be sufficiently determined yet. By improving automation and process control costs and scrap of production can be decreased. As part of the research project PIREF, one of these parameters – the roll gap – is under investigation beside other topics. Before starting rolling, the roll gap is typically set to a fixed value according to the planed dimensions of the product, but the forces during the rolling of the rod cause an enlargement of the roll gap. In which way the rolls change their position and form shall be examined in our research project. Therefore a first experimental setup has been built up to determine the change in position of the rolls under applied force. This is realized by a pot core coil as sensor using impedance analysis. The first results are presented in this work as a proof-of-principle.
Rolling mills are continually improved and opti-mized by implementing innovative technology to decrease costs and scrap. Despite of the progressive automation and experience, some important process parameters can still not be determined with sufficient accuracy. As part of the research project PIREF, the velocity of the hot rolled rod shall be measured by using im-pedance analysis to estimate the volumetric flow rate of the mate-rial. For a high accuracy measurement of the impedance, a pow-erful VNA is used. To minimize errors in the measurement, caused by e.g. temperature drift, a correction of the measurement fre-quency is needed. This must be achieved without recalibration of the VNA to avoid faulty behavior of the online control. To solve this problem, an approach based on a polynomial regression is presented in this work.
A Large and Quick Induction Field Scanner for Examining the Interior of Extended Objects or Humans
(2017)
This study describes the techniques and signal properties of a large, powerful, and linear-scanning 1.5 MHz induction field scanner. The mechanical system is capable of quickly reading the volume of relative large objects, e.g., a test person. The general approach mirrors Magnetic Induction Tomography (MIT), but the details differ considerably from currently-described MIT systems: the setup is asymmetrical, and it operates in gradiometric modalities, either with coaxial excitation with destructive interference or with a single excitation loop and tilted receivers. Following this approach, the primary signals were almost completely nulled, and test objects' real or imaginary imprint was obtained directly. The coaxial gradiometer appeared advantageous: exposure to strong fields was reduced due to destructive interference. Meanwhile, the signals included enhanced components at higher spatial frequencies, thereby obtaining a gradually improved capability for localization. For robust signals, the excitation field can be powered towards the rated limits of human exposure to time-varying magnetic fields. Repeated measurements assessed the important signal integrity, which is affected by the scanner´s imperfections, particularly any motions or respiratory changes in living beings during or between repeated scans. The currently achieved and overall figure of merit for artifacts was 58 dB for inanimate test objects and 44 dB for a test person. Both numbers should be understood as worst case levels: a repeated scan with intermediate breathing and drift/dislocations requires 50 seconds, whereas a single measurement (with respiratory arrest) takes only about 5 seconds.
This experimental study demonstrates for the first time a solid-state circuitry and design for a simple compact copper coil (without an additional bulky permanent magnet or bulky electromagnet) as a contactless electromagnetic acoustic transducer (EMAT) for pulse echo operation at MHz frequencies. A pulsed ultrasound emission into a metallic test object is electromagnetically excited by
an intense MHz burst at up to 500 A through the 0.15 mm filaments of the transducer. Immediately thereafter, a smoother and quasi “DC-like” current of 100 A is applied for about 1 ms and allows an
echo detection. The ultrasonic pulse echo operation for a simple, compact, non-contacting copper coil is new. Application scenarios for compact transducer techniques include very narrow and
hostile environments, in which, e.g., quickly moving metal parts must be tested with only one, non-contacting ultrasound shot. The small transducer coil can be operated remotely with a cable
connection, separate from the much bulkier supply circuitry. Several options for more technical and fundamental progress are discussed.
Photoluminescence (PL) in GaN or InGaN layers monitored during epitaxial growth at high temperatures permits a quasi-continuous in situ characterization of opto-electronic properties. Therefore, epitaxial parameters can now be optimized at the earliest possible stage. A pulsed and high-power UV laser was required for PL excitation at high temperatures. Herein, the underlying nonlinear mechanism was studied via time-resolved PL experiments and rate equation-based modeling. A temperature-activated and saturable path for quenching over defects was identified. Beyond the saturation threshold, reasonably-intensive PL sets in. At high temperatures not only is the near band gap-PL present, but also—as a new observation—a defect-assisted PL emerges. Apart from these specific electronic transitions in high-temperature PL of GaN, a simple, but reasonably predictive model of the luminescent thin film has been set up to track down interference fringes in the PL spectra. It is worth mentioning that the spectral PL modulation (aiming at the Purcell effect) is often mixed up with ordinary Fabry–Pérot interference. A distinction has become key to properly analyze the spectral signatures of high-temperature PL in order to provide a reliable in situ characterization of GaN layers during epitaxial growth
Process Monitoring in Steel-Mills using Impedance Analysis: VNA Improvement for Data Acquisition
(2017)
The process automation extends over every manufacturing step of a product in the steel-mill to increase the quality, quantity and energy efficiency. The product dimensions are an important part of the quality control; these must maintain the specified tolerances. Additional to the cross-sectional-area, the measured data contains much more information about the manufacturing process, e.g. eccentricity, condition of the rolls and defects of the rod. For analyzing the measured data and to gather more information about the manufacturing process it is necessary to increase the speed of the data acquisition by performing some modifications of the VNA, e.g. faster analog to digital converter and microcontroller, improved firmware and optimized values of the passive electrical components for faster time constants and transient responses.
Editorial
Jörg Himmel, Olfa Kanoun, Thomas Seeger, Klaus Thelen IEEE Workshop on Industrial and Medical Measurement and Sensor Technology – SENSORICA 2016 1
Beiträge Jan Taro Svejda, Andreas Rennings, Daniel Erni A metamaterial based dual-resonant coil element for combined sodium/hydrogen MRI at 7 Tesla 2
Fabian Feldhaus, Ingo Schmitz, Thomas Seeger Emission spectroscopy based sensor developed for engine testing 13
Anne-Sophie Rother, Thomas Dietz, Peter Kohns, Georg Ankerhold Molecular laser-induced breakdown spectroscopy for elemental analysis 23
Johannes Kiefer, Andreas Bösmann, Peter Wasserscheid Quantitative measurement of complex substances dissolved in an ionic liquid using IR spectroscopy and chemometrics 32
Oliver Gieseler, Hubert Roth, Jürgen Wahrburg Methods to determine the scaling factor in X-ray images for exact preoperative planning in hip surgery 38
Erwin Gerz, Matthias Mende, Hubert Roth Development of an optical tracking system for a novel flexible and soft manipulator with controllable stiffness for minimal invasive surgery (MIS) 47
Jens Weidenmüller, Christian Walk, Özgü Dogan, Pierre Gembaczka, Alexander Stanitzki, Michael Görtz Telemetric multi-sensor system for medical applications – The approach 53
Inga-Maria Eichentopf, Martin Reufer Measurement and analysis of wavefront structures of diode lasers 59
The detection of soil erosion processes in dams, hydraulic heave failure or corrosion processes of reinforcing steel in concrete are a small selection of measuring applications in civil engineering where the impedance analysis can be used to determine the measurand. Those measuring applications are having high requirements for the measuring hardware. For example a common interface for fast data exchange, high resolution, independent functionality and easy customizability to suit the measuring application. For that reason, a well-known application for steel-mill process monitoring can be used as a development platform. This hardware platform is based on a vector network analyzer and is meeting the requirements mainly. However, a couple of modifications has to be made, like replacing the ADC for a higher sample rate, Ethernet for easy and fast data exchange and the microcontroller for more calculation power.
Gallium Nitride (GaN) and Indium Gallium Nitride (InGaN) have become important semiconductor materials for the LED lighting industry. Recently, a photoluminescence (PL) technique for direct in-situ characterization of GaN and InGaN layers during epitaxial growth in a planetary metalorganic vapor phase epitaxy (MOVPE) reactor was reported. The PL signals reveal – at the earliest possible stage – information about current layer thickness, temperature, composition, surface roughness, and self-absorption. Thus, the PL data is valuable for both controlling and optimizing the growth parameters, thereby promising both better devices and a better yield for the LED industry. This technical report describes an extension of this PL technique to close coupled showerhead (CCS) reactors with narrow optical viewports. In contrast to the wide aperture optics in previous investigations, a compact and all-fiber optical probe without voluminous lens optics, filter elements or beam splitters was used.
A simple copper coil without a voluminous stationary magnet can be utilized as a non-contacting transmitter and as a detector for ultrasonic vibrations in metals. Advantages of such compact EMATs without (electro-)magnet might be: applications in critical environments (hot, narrow, presence of iron filings…), potentially superior fields (then improved ultrasound transmission and more sensitive ultrasound detection).
The induction field of an EMAT strongly influences ultrasound transduction in the nearby metal. Herein, a simplified analytical method for field description at high liftoff is presented. Within certain limitations this method reasonably describes magnetic fields (and resulting eddy currents, inductances, Lorentz forces, acoustic pressures) of even complex coil arrangements. The methods can be adapted to conventional EMATS with a separate stationary magnet.
Increased distances (liftoff) are challenging and technically relevant, and this practical question is addressed: with limited electrical power and given free space between transducer and target metal, what would be the most efficient geometry of a circular coil? Furthermore, more complex coil geometries (“butterfly coil”) with a concentrated field and relatively higher reach are briefly investigated.
The highly successful lecture series on the topic of measurement and sensor technologies as part of the IEEE Workshop at the University of Applied Sciences Ruhr West (HRW) is being continued in collaboration with the University of Siegen, the TU Chemnitz and the ITMO National Research University of Information Technologies, Mechanics and Optics in St. Petersburg. This time the event is featuring an even more international orientation by linking it with the Russian SENSORICA. The topics cover industrial and medical measurement technology as well as sensor technology in vehicles. Our event offers a platform for knowledge transfer between industry and public and commercial research institutions in the area of measurement technology.
This Abstract Book offers the opportunity of contacting speakers even after the event.
In addition we are very pleased to have selected contributions published in a special edition of the journal „tm Technisches Messen“ (De Gruyter Oldenbourg Verlag) again this year.
In this work we report the first quasi-continuous in-situ photoluminescence study of growing InGaN LED structures inside an industrial-grade metal-organic vapor phase epitaxy (MOVPE) reactor at growth temperature. The photoluminescence spectra contain information about temperature, thickness and composition of the epitaxial layers. Furthermore, the in-situ spectra – even at an early stage of the growth of the active region – can be used to predict the photoluminescence emission wavelength of the structure at room temperature. In this study an accuracy of this predicted wavelength in the range of ± 1.3 nm (2σ) is demonstrated. This technique thus appears suitable for closed-loop control of the emission wavelength of InGaN LEDs already during growth.