621.3 Elektrotechnik, Elektronik
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Die folgende Bachelorarbeit analysiert und wertet die Messdaten eines Niederschlagsensors aus, der auf dem induktiven Wirbelstromprinzip aufbaut. Der Sensor wird an der Hochschule Ruhr West im Institut für Mess- und Sensortechnik entwickelt. Er soll nach erfolgreicher Konfiguration die Niederschlagsintensität und die Tropfengröße über die Resonanzfrequenz der Spule ausgeben können. Um dieses Ziel zu erreichen, gibt die Bachelorarbeit eine Einschätzung, inwieweit das System für eine Niederschlagserfassung geeignet ist und welche Verbesserungen vorgenommen werden können. Dazu wurden die Messdaten in einer Regenkammer der Firma Lambrecht meteo GmbH erfasst. Für die Versuche wurden zwei Flachspulen mit Resonanzfrequenzen von 1,7 MHz und 8 MHz nacheinander ausgewertet. Die resultierenden Messdaten werden sowohl im Zeit- als auch im Frequenzbereich auf Verhaltensmuster und Kennwerte untersucht. Aus den Ergebnissen geht hervor, dass der Sensor aufgrund von äußeren Einflüssen und inneren Verhaltensweisen keine signifikante Antwort auf den Niederschlag ausgibt, um die Niederschlagsintensität und die Tropfengröße zu ermitteln. Dennoch zeigt sich, dass die Resonanzfrequenz der Spulen gegensätzliche Reaktionen hervorruft. Die Spule mit der Resonanzfrequenz von 1,7 MHz reagiert deutlich unempfindlicher auf äußere Einflüsse wie parasitäre Kapazitäten. Allerdings werden nur Regentropfeneinschläge bei hohen Niederschlagsmengen deutlich erkannt. Die Spule mit der Resonanzfrequenz von 8 MHz hingegen zeigt ein empfindlicheres Verhalten auf äußere Einflüsse. Zur Optimierung des Niederschlagssensors, muss dieser konfiguriert werden, damit er äußeren Einflüssen robust entgegenwirkt und den Niederschlag sensibel genug detektiert. Zudem müssen Ausreißer, die in der Frequenzanalyse entdeckt wurden und von den inneren Verhaltensweisen stammen, entfernt werden.
The highly successful lecture series on the topic of measurement and sensor technologies as part of the IEEE Workshop at the University of Applied Sciences Ruhr West (HRW) is being continued in collaboration with the University of Siegen, the TU Chemnitz and the ITMO National Research University of Information Technologies, Mechanics and Optics in St. Petersburg. This time the event is featuring an even more international orientation by linking it with the Russian SENSORICA. The topics cover industrial and medical measurement technology as well as sensor technology in vehicles. Our event offers a platform for knowledge transfer between industry and public and commercial research institutions in the area of measurement technology.
This Abstract Book offers the opportunity of contacting speakers even after the event.
In addition we are very pleased to have selected contributions published in a special edition of the journal „tm Technisches Messen“ (De Gruyter Oldenbourg Verlag) again this year.
The detection of soil erosion processes in dams, hydraulic heave failure or corrosion processes of reinforcing steel in concrete are a small selection of measuring applications in civil engineering where the impedance analysis can be used to determine the measurand. Those measuring applications are having high requirements for the measuring hardware. For example a common interface for fast data exchange, high resolution, independent functionality and easy customizability to suit the measuring application. For that reason, a well-known application for steel-mill process monitoring can be used as a development platform. This hardware platform is based on a vector network analyzer and is meeting the requirements mainly. However, a couple of modifications has to be made, like replacing the ADC for a higher sample rate, Ethernet for easy and fast data exchange and the microcontroller for more calculation power.
Process Monitoring in Steel-Mills using Impedance Analysis: VNA Improvement for Data Acquisition
(2017)
The process automation extends over every manufacturing step of a product in the steel-mill to increase the quality, quantity and energy efficiency. The product dimensions are an important part of the quality control; these must maintain the specified tolerances. Additional to the cross-sectional-area, the measured data contains much more information about the manufacturing process, e.g. eccentricity, condition of the rolls and defects of the rod. For analyzing the measured data and to gather more information about the manufacturing process it is necessary to increase the speed of the data acquisition by performing some modifications of the VNA, e.g. faster analog to digital converter and microcontroller, improved firmware and optimized values of the passive electrical components for faster time constants and transient responses.
Rolling mills are continually improved and opti-mized by implementing innovative technology to decrease costs and scrap. Despite of the progressive automation and experience, some important process parameters can still not be determined with sufficient accuracy. As part of the research project PIREF, the velocity of the hot rolled rod shall be measured by using im-pedance analysis to estimate the volumetric flow rate of the mate-rial. For a high accuracy measurement of the impedance, a pow-erful VNA is used. To minimize errors in the measurement, caused by e.g. temperature drift, a correction of the measurement fre-quency is needed. This must be achieved without recalibration of the VNA to avoid faulty behavior of the online control. To solve this problem, an approach based on a polynomial regression is presented in this work.
Quality and dimensional accuracy of hot rolled steel rods depend on several process parameters. In fact many of these crucial parameters are not be sufficiently determined yet. By improving automation and process control costs and scrap of production can be decreased. As part of the research project PIREF, one of these parameters – the roll gap – is under investigation beside other topics. Before starting rolling, the roll gap is typically set to a fixed value according to the planed dimensions of the product, but the forces during the rolling of the rod cause an enlargement of the roll gap. In which way the rolls change their position and form shall be examined in our research project. Therefore a first experimental setup has been built up to determine the change in position of the rolls under applied force. This is realized by a pot core coil as sensor using impedance analysis. The first results are presented in this work as a proof-of-principle.
Process diagnosis is an important method for improving product quality in rolling mills. In addition, the measurement of process variables such as roll gap, cross-sectional area, velocity, and volume flow of the material during production enables the implementation of model-based control concepts to improve product quality. The non-contact speed measurement of hot wire and bar is still a big challenge due to the rough environmental conditions and is solved mainly with optical measuring methods in production. The alternative measurement principle with eddy current sensors presented in this paper enables velocity measurement at locations in a rolling mill where optical measurement methods are not suitable.
In the field of producing hot-rolled steel bars and wires, hot rolling mills are incomplete or barely equipped with measuring technology for recording relevant process parameters. Therefore, there is a big potential to increase product quality and to decrease costs and scrap by improving process control establishing new sensor systems. One of these crucial parameters is the roll gap,which is investigated as part of the research project PIREF. In this paper an experimental setup for examining the roll gap during a rolling process is presented and based on these results different sensor arrangements are discussed.
Velocity Approximation of Hot Steel Rods Using Frequency Spectroscopy of the Cross-Section Area
(2019)
In this work, an approach for velocity approximation of hot steel rods based on frequency spectroscopy is presented. For this purpose, a sensor already implemented in a rolling mill for measuring the cross-sectional area of the rolling stock is used to obtain information about the velocity of the hot rods. Moreover, the effect of forward slip is briefly discussed.
The development of innovative measuring technology for process optimization in hot rolling mills becomes more and more relevant because of increasing demands on product quality. Measurement technology for high-resolution non-contact cross-sectional area measurement has shown that the variation in cross-sectional area contains information about the rolling process. This information can be used for the development of new measurement devices and analytical methods for process optimization. The harsh environmental conditions and strict safety regulations result in great effort when implementing a new sensor prototype in hot rolling mills. For this reason, this work presents a mechatronic test stand that can simulate the cross-sectional area variation under laboratory conditions realistically.
We present a study on 3D based hand pose recognition using a new generation of low-cost time-of-flight(ToF) sensors intended for outdoor use in automotive human-machine interaction. As signal quality is impaired compared to Kinect-type sensors, we study several ways to improve performance when a large number of gesture classes is involved. We investigate the performance of different 3D descriptors, as well as the fusion of two ToF sensor streams. By basing a data fusion strategy on the fact that multilayer perceptrons can produce normalized confidences individually for each class, and similarly by designing information-theoretic online measures for assessing confidences of decisions, we show that appropriately chosen fusion strategies can improve overall performance to a very satisfactory level. Real-time capability is retained as the used 3D descriptors, the fusion strategy as well as the online confidence measures are computationally efficient.
Building upon prior results, we present an alternative approach to efficiently classifying a complex set of 3D hand poses obtained from modern Time-Of-Flight-Sensors (TOF). We demonstrate it is possible to achieve satisfactory results in spite of low resolution and high noise (inflicted by the sensors) and a demanding outdoor environment. We set up a large database of pointclouds in order to train multilayer perceptrons as well as support vector machines to classify the various hand poses. Our goal is to fuse data from multiple TOF sensors, which observe the poses from multiple angles. The presented contribution illustrates that real-time capability can be maintained with such a setup as the used 3D descriptors, the fusion strategy as well as the online confidence measures are computationally efficient.
Object detection systems which operate on large data streams require an efficient scaling with available computation power. We analyze how the use of tile-images can increase the efficiency (i.e. execution speed) of distributed HOG-based object detectors. Furthermore we discuss the challenges of using our developed algorithms in practical large scale scenarios. We show with a structured evaluation that our approach can provide a speed-up of 30-180 % for existing architectures. Due to the its generic formulation it can be applied to a wide range of HOG-based (or similar) algorithms. In this context we also study the effects of applying our method to an existing detector and discuss a scalable strategy for distributing the computation among nodes in a cluster system.
Methods of red-hot rod shape testing require a robust non-contact measurement principle as a touch point could lead to damages to the rod and the detection unit. Therefore a new basic approach based on high frequency eddy current (HFEC) has been investigated. Due to the robustness and the ability to determine the rod shape even above the Curie temperature this principle is especially well suited and can be implemented in the production process directly. The first automatic measurement setup was successfully developed with promising results. Hereby a defect of ovality was detected with a parallel RLC-oscillator. The capacity of this RLC-oscillator is constant whereas the inductance is the measurement part that varies due to eddy current interactions with the rod.
The transurethral resection (TUR) is a standard technique in urological treatment procedures. Both, monopolar and bipolar electrosurgical systems, are used for TUR. Whereas electrical and physical processes in surgery surroundings are well understood for monopolar systems, there is no sufficient data base for the assessment of the processes with the use of bipolar systems. In this context a multi-electrode measuring system was developed to visualize the spatial potential distribution around bipolar electrosurgical devices as a first step to risk analysis. To simulate the anatomic surroundings of a transurethral surgery a cylinder filled with isotonic saline solution was used as a complexity reduced experimental environment.
Bipolar electrosurgical systems are used for the treatment of benign prostatic hyperplasia (BPH) in urology. In order to analyse electrothermal processes during surgery the power loss density distribution around a bipolar resectoscope is calculated out of the measured potential distribution in isotonic saline solution ex situ. During further analysis power loss density values act as input for the Penne's bioheat equation. To achieve results, which are as realistic as possible, a method to obtain power loss density values, depending on the observed tissue or medium in the operating field, is presented. Applying this method, the power loss density distribution in isotonic saline solution at 25 °C is compared to the distribution calculated for the average conductivity of biological tissue in the region of interest.
Detection of air trapping in chronic obstructive pulmonary disease by low frequency ultrasound
(2012)
Background: Spirometry is regarded as the gold standard for the diagnosis of COPD, yet the condition is widely underdiagnosed. Therefore, additional screening methods that are easy to perform and to interpret are needed. Recently, we demonstrated that low frequency ultrasound (LFU) may be helpful for monitoring lung diseases. The objective of this study was to evaluate whether LFU can be used to detect air trapping in COPD. In addition, we evaluated the ability of LFU to detect the effects of short-acting bronchodilator medication.Methods: Seventeen patients with COPD and 9 healthy subjects were examined by body plethysmography and LFU. Ultrasound frequencies ranging from 1 to 40 kHz were transmitted to the sternum and received at the back during inspiration and expiration. The high pass frequency was determined from the inspiratory and the expiratory signals and their difference termed F. Measurements were repeated after inhalation of salbutamol.Results: We found signi ficant differences in F between COPD subjects and healthy subjects. These differences were already significant at GOLD stage 1 and increased with the severity of COPD. Sensitivity for detection of GOLD stage 1 was 83% and for GOLD stages worse than 1 it was 91%. Bronchodilator effects could not be detected reliably.Conclusions: We conclude that low frequency ultrasound is cost-effective, easy to perform and suitable for detecting air trapping. It might be useful in screening for COPD